张云驰,郝宙正,王丙刚,等. 筛管外水力导引清洗工具设计与试验[J]. 石油钻采工艺,2026,48(4):544-550. DOI: 10.13639/j.odpt.202508003
引用本文: 张云驰,郝宙正,王丙刚,等. 筛管外水力导引清洗工具设计与试验[J]. 石油钻采工艺,2026,48(4):544-550. DOI: 10.13639/j.odpt.202508003
ZHANG Yunchi, HAO Zhouzheng, WANG Binggang, et al. Design and experiment of hydraulically guided cleaning tool for outer annulus of screen pipe[J]. Oil Drilling & Production Technology, 2026, 48(4): 544-550. DOI: 10.13639/j.odpt.202508003
Citation: ZHANG Yunchi, HAO Zhouzheng, WANG Binggang, et al. Design and experiment of hydraulically guided cleaning tool for outer annulus of screen pipe[J]. Oil Drilling & Production Technology, 2026, 48(4): 544-550. DOI: 10.13639/j.odpt.202508003

筛管外水力导引清洗工具设计与试验

Design and experiment of hydraulically guided cleaning tool for outer annulus of screen pipe

  • 摘要: 针对海上油田大修井作业中筛管外环空砂砾清洗效率低、机械密封式冲砂工具易失效卡钻的技术难题,研发了一种新型非接触式水力导引清洗工具。该工具摒弃传统的橡胶密封机构,通过上下两端环形喷嘴产生高速环形射流,通过“以引代封”的水力机制,将冲洗液有效导引并挤入筛管与套管环空区域,实现连续冲洗。研究采用计算流体动力学(CFD)数值模拟方法,对工具流场特性与环形喷嘴结构进行了仿真分析与参数优化,并依托现场试验井对工具性能进行了系统验证。结果表明:优化后的环形喷嘴宽度为0.5 mm,在冲砂排量1 m3/min时,工具压耗为8.8 MPa,现场实际返砂率达94.41%。该工具结构简单、作业安全可靠,从根本上避免了与管壁接触引发的磨损与砂卡风险,为提升海上油田修井打捞成功率提供了一种具有良好推广应用前景的技术手段。

     

    Abstract: To address the technical challenges of low gravel cleaning efficiency in the outer annulus of the screen pipe during offshore workover operations and the risks of failure and sticking associated with mechanically sealed sand-washing tools, a novel non-contact hydraulically guided cleaning tool was designed and developed. The tool breaks away from conventional rubber sealing mechanisms and innovatively employs high-speed annular jets generated by the annular nozzles at both the upper and lower ends to effectively guide and force the washing fluid into the target screen-casing annular space by the hydraulic mechanism of guidance instead of sealing, enabling continuous cleaning. In this study, Computational Fluid Dynamics (CFD) simulations were carried out to analyze the flow field characteristics and optimize the annular nozzle structure, followed by systematic field testing in an experimental well for performance verification. With an optimized annular nozzle width of 0.5 mm, the results showed that the tool pressure drop is 8.8 MPa and the actual sand return rate reaches 94.41% at a sand washing displacement of 1 m3/min. Featuring as a simple structure and reliable operation, this tool fundamentally eliminates wear and sand-sticking risks caused by wall contact. It provides a promising technical solution for improving the success rate of workover and fishing in offshore oilfields.

     

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