戴强,陶杉,吴怡,等. RDS循环阀工作压力与温度特征图版建立与应用[J]. 石油钻采工艺,2026,48(4):537-543. DOI: 10.13639/j.odpt.202509024
引用本文: 戴强,陶杉,吴怡,等. RDS循环阀工作压力与温度特征图版建立与应用[J]. 石油钻采工艺,2026,48(4):537-543. DOI: 10.13639/j.odpt.202509024
DAI Qiang, TAO Shan, WU Yi, et al. Establishment and application of characteristics chart for working pressure and temperature of RDS circulating valve[J]. Oil Drilling & Production Technology, 2026, 48(4): 537-543. DOI: 10.13639/j.odpt.202509024
Citation: DAI Qiang, TAO Shan, WU Yi, et al. Establishment and application of characteristics chart for working pressure and temperature of RDS circulating valve[J]. Oil Drilling & Production Technology, 2026, 48(4): 537-543. DOI: 10.13639/j.odpt.202509024

RDS循环阀工作压力与温度特征图版建立与应用

Establishment and application of characteristics chart for working pressure and temperature of RDS circulating valve

  • 摘要: 采用施工参数分析和起出测试管柱后拆解检查判别RDS循环阀工作状态存在间接性与滞后性,而APR测试工艺录取的全施工周期的井下压力和温度数据在阀件状态诊断方面的价值尚未被充分挖掘。基于RDS循环阀工作原理,筛选四川盆地近两年采用APR测试工艺正常施工10井次的井口油压与井下压力及温度数据,以最后一次停泵为基准点,提取各井在球阀关闭后的井底压力变化速率(持续下降阶段0.1~100 MPa/h,轻微恢复阶段1~100 MPa/h)及井底温度滞后响应特征(先降后升),结合井口油压短时间内快速上涨特征,建立正常工作状态下的井下压力与温度特征图版。将该图版应用于2口异常工况现场井,判别YANT1井油套窜通源于液压旁通提前开启导致RDS循环阀被动打开、PY102井球阀关闭不严,为现场故障诊断提供了依据。该图版为四川盆地APR测试过程中RDS循环阀的实时工作状态判别提供了量化依据,具有工程实用价值。

     

    Abstract: Determination of the working status of RDS circulating valve via operation parameters analysis and disassembly inspection after pulling out the test string suffers from indirectness and hysteresis. Moreover, full-cycle downhole pressure and temperature data collected by APR testing technology have not been fully utilized for valve condition diagnosis. According to the operating principle of RDS circulating valve, surface tubing pressure, downhole pressure and temperature datasets from 10 wells successfully operated with APR tests in the Sichuan Basin over past two years were screened. With the final pump shutdown defined as the reference point, the bottomhole pressure variation rate after ball valve closure (0.1–100 MPa/h during continuous pressure drop stage and 1–100 MPa/h during slight pressure build-up stage), hysteretic bottomhole temperature response (decrease followed by increase) for each well, and rapid short-term rise of surface tubing pressure were extracted to construct a characteristics chart of downhole pressure and temperature under normal operating conditions. This chart was applied to two field wells with abnormal conditions. Diagnosis results indicate that tubing-casing communication in Well YANT1 originates from premature opening of the hydraulic bypass, which passively opens the RDS circulating valve, whereas incomplete ball valve closure occurs in Well PY102. This study provides supporting evidence for field fault diagnosis. The proposed chart offers a quantitative criterion for real-time identification of RDS circulating valve performance during APR testing in the Sichuan Basin and possesses practical engineering significance.

     

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