严焱诚. 基于钻头侧向力优化的难钻地层定向效率提升方法[J]. 石油钻采工艺,2026,48(4):445-455. DOI: 10.13639/j.odpt.202509035
引用本文: 严焱诚. 基于钻头侧向力优化的难钻地层定向效率提升方法[J]. 石油钻采工艺,2026,48(4):445-455. DOI: 10.13639/j.odpt.202509035
YAN Yancheng. Method for improving directional efficiency in difficult-to-drill formation via bit side force optimization[J]. Oil Drilling & Production Technology, 2026, 48(4): 445-455. DOI: 10.13639/j.odpt.202509035
Citation: YAN Yancheng. Method for improving directional efficiency in difficult-to-drill formation via bit side force optimization[J]. Oil Drilling & Production Technology, 2026, 48(4): 445-455. DOI: 10.13639/j.odpt.202509035

基于钻头侧向力优化的难钻地层定向效率提升方法

Method for improving directional efficiency in difficult-to-drill formation via bit side force optimization

  • 摘要: 筇竹寺组页岩气开发需在陡坡寺组、龙王庙组、沧浪铺组(统称难钻地层)进行定向造斜钻进。该段地层高硬度、高研磨性导致造斜钻进机械钻速仅0.88 m/h,造斜效率极低。针对该技术难题,通过难钻地层露头可钻性实验,构建了考虑地层岩石力学特征与钻头受力状态的钻头侧切能力和造斜率计算模型,系统分析了钻压、转速、排量等关键参数对钻头侧切与定向造斜能力的影响规律。在此基础上,以最大化侧切能力和造斜效率为目标,采用参数敏感性分析与极值寻优方法,优选了最优钻井参数区间,并通过现场应用对参数进行了验证。研究表明,地层岩性是影响侧切能力的重要因素,龙王庙组钻头平均侧切能力(1.16)优于陡坡寺组(1.11),沧浪铺组旋转导向钻井时侧切能力(1.29)较复合钻井侧切能力(1.09)提升18.3%;钻压、转速、排量对钻头侧切能力存在协同影响,研究区最优参数区间为钻压110~140 kN、转速55~70 r/min、排量33~35 L/s,该区间内钻头侧切效果和造斜效率最佳;将难钻地层段井斜控制在20°~35°区间可充分发挥参数优化效果。应用优化参数后,难钻地层机械钻速提升超40%,钻井周期较平均水平缩短36%。所建模型能够定量评价钻头在不同难钻地层中的侧切能力和造斜效率,为高研磨硬地层定向钻井参数设计提供了理论依据和工程参考。

     

    Abstract: The development of shale gas in the Qiongzhusi Formation requires directional build-up drilling in the Douposi, Longwangmiao, and Canglangpu Formations (collectively referred to as bad grounds). This formation interval exhibits high hardness and high abrasiveness, resulting in an extremely low rate of penetrate of only 0.88 m/h during build-up drilling. To address this technical challenge, on the basis of outcrop drillability experiments on difficult-to-drill formations, a calculation model for bit side-cutting capability and build-up rate was established, taking into consideration of rock mechanical characteristics and bit force state. The side-cutting and directional steering capacity of bits under varying weight on bit, rotary speed and flow rate were systematically analyzed. With the goal of maximizing side-cutting capability and build-up efficiency, parameters sensitivity analysis and extremum seeking optimization method were engaged to optimize the optimal drilling parameters intervals, which were subsequently validated in field applications. Experimental studies show that the formation lithology is dominant factor influencing side-cutting capability. The average side cutting capability of the bit in the Longwangmiao Formation is 1.16, which is superior to 1.11 in the Douposi Formation. The side cutting capability in rotary steering drilling in the Canglangpu Formation is 1.29, which is 18.3% higher than 1.09 in compound drilling. Weight on bit, rotary speed and flow rate synergistically affect the bit side-cutting capability. The optimum parameters intervals in this region of interest are weight on bit of 110-140 kN, rotary speed of 55-70r/min, and flow rate of 33-35 L/s, achieving high-efficiency side cutting effects and build-up efficiency. Field practices demonstrate that maintaining hole deviation within the range from 20° to 35°in bad ground interval achieves effective build-up rates while extending bit service life. After parameter optimization in bad ground, the maximum rate of penetration increased by over 40%, and the drilling cycle was shortened by 36% compared to the average level. This model enables quantitative evaluation of side-cutting capability and build-up efficiency of bit in various bad grounds, which provides a technical basis and engineering reference for the directional drilling parameters design in highly abrasive and hard formations.

     

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